Operations Leadership · Aggregates & Mining
Disruptive Depths, ai in heavy industry

Building operations that run on discipline, not luck.

Driving execution discipline, reliability, and throughput by aligning people, process, and technology for repeatable performance. And in my off-hours, writing about what AI really means on the plant floor.

Bobby T. Hickey
About

Standards win the long game.

Most aggregate operations don't fail because of bad equipment or bad people. They fail because standards erode, ownership blurs, and accountability becomes optional. I've spent 15+ years fixing exactly that. Welder to leadman to plant manager, every step earned on the floor.

That path ran through quarry pits, a heavy equipment assembly line, and aggregate plants across Oklahoma and Texas. My focus is the opposite of erosion: operations where expectations are clear, ownership is shared, and performance is repeatable. The goal is simple: leave operations stronger than I found them, and develop people capable of carrying them even further.

97%
Labor efficiency to rolling business model (RBM) leading a mining drill value stream
95%
Labor efficiency to annual business model (ABM) through strategic employee placement
30%
Reduction in production downtime
15%
Increase in employee engagement
15+
Years in mining, aggregates & heavy industry, welder to Plant Manager
100%
Attainment of budgeted targets in my final role at Vulcan Materials
Zero
MSHA citations across my assigned area, including a plant I helped shut down safely
SIF
Built safety ownership at the crew level, bringing the team into SIF observations to surface hazards firsthand, and giving them stop-work authority on workplace exams

How the efficiency numbers held: strategic employee placement and resolving priority issues in real time, instead of letting them stall the line.

How downtime dropped: catching defects before they reached the line, staging work so crews never had to hunt for it, and empowering the team to stop and fix instead of working through problems.

How engagement rose: listening to what people needed, protecting work/life balance, launching a recognition program, and running quarterly check-ins on where people stand.

I write about AI in the workplace because the distance between a boardroom slide deck and what actually works on a plant floor is wide. Most people writing about it have never run a crew.

I have.

I write about leadership because I've lived the lessons, the ones that cost something. Those are the ones worth passing on.

At home you'll find me reading Cialdini, Duhigg, or something disruptive from Whitney Johnson.

If that resonates, let's talk.

How I Lead

Three pillars

01

Operational Excellence

Lean thinking, preventive maintenance, and KPI driven decisions that turn good intentions into measurable throughput and reliability.

02

People Leadership

Cultures where ownership replaces blame. When people own the standard, accountability stops being a conversation and starts being a habit.

03

Future Focused Execution

Evaluating digital tools and analytics responsibly. Technology doesn't replace experience. It preserves it and puts it to work.

The Big Idea

What is the Internet of Rock?

The Internet of Rock is the transformation of quarries and mines from physical places into connected networks. Every machine touching the rock now generates a signal. The drill logs every foot it cuts. The crusher reports its own amp draw. The belt scale weighs product in motion. The loader counts its cycles. Those signals are being collected, transmitted, and stored by somebody, and the question underneath all of it has not been answered: who owns the signal?

I coined the term to name what I watched happen from the plant floor. The data coming off a connected operation is a second deposit. It sits on top of the first one, it never depletes, and the producers who generate it rarely control it. Data rights are the new mineral rights, and most of the industry is signing blind.

The full argument, including what an operator should do before the next connected machine hits the pit, is in the flagship essay.

Let's Connect

Let's build something that lasts.

Always open to conversations about operations, leadership, and the practical edge of technology in mining and aggregates. If any of this resonates, reach out. I answer.